BOILERMASTER (P/N: 01-1321)
Mainframe, Pneumatic Motor, 1.20” to 4.33” ID Range Mandrel, Jaw Block Set, Carrying Case, Operators Tool Kit and Manual. Est. shipping weight: 41 lbs.
BOILERMASTER
MODEL BOILERMASTERTM END PREPARATION SYSTEM
Model BOILERMASTERTM is a portable boiler tube machine for weld end preparation designed specifically to make the job easier and faster in the rugged environment of a boiler. The BOILERMASTERTM features integral feed and mandrel actuation ratchets (reversible) for speed and ease of use, hardened mandrel shaft with shaft seal for maximum life, extra heavy-duty tool bits, and 1.5 HP pneumatic motor for maximum cutting speed and wall thickness capability. A unique mandrel system provides an ID mounting range of 1.20” (30.48mm) to 4.33”(109.98mm). Optional mandrels are available for mounting in .625” (15.88mm) to 1.00”(25.4mm) ID and 1.00” (25.4mm) to 1.25” (31.75mm) ID. Two sizes of Cutter Heads, each with 2 heavy duty wedge lock bit slots and one 1/4” bit slot are available to provide for simultaneous beveling, facing and counterboring. The 2.63”(66.8mm) diameter Cutter Head and ratchet feed system allows the tool to work next to or between most boiler tubes (2.63”(66.8mm) minimum width required). The 4.00” (101.6mm) diameter Cutter Head is used for larger pipe sizes and to increase tool bit versatility. For safety, the cutting head rotation and speed is controlled by a dead man lever and flow control valve.
Quick-Look Features
- ID Mounted
- Right-angle ratchet feed suitable for confined clearance
- Cutting Style: Face, Bevel and Counterboring
- Tube/Pipe Range: 0.61” – 4.33” (15.49mm – 109.98mm)
- Max Wall Thickness: 0.531” (13.55mm)
- Three sizes of cutting heads: 2.63” diameter for minimum clearance,
- 4.0” diameter for the largest pipe/tube sizes, and 4.0” diameter with ¼” tool slots
- Motor Options: Pneumatic and Electric
- Manual 92-0629
Functional system must include 01-Level, a Cutting Head, tool bit(s), and an Air Caddy for pneumatic option.
Machine Package Includes:
- BoilerMaster Sub. Assembly
- Air or Hydraulic Motor Assembly
- Mandrel Assembly
- Jaw Block Set
- Wrench Kit
- Carrying Case
- Operator’s Manual
| Technical Specifications | ||
|---|---|---|
| Property | Inches | Metric |
| ID Mounting: | ||
| Mandrel, Reduced Diameter (option) | *.610″ – 1.000″ | *(15.5 mm – 25.4 mm) |
| Mandrel, Reduced Diameter (option) | *1.000″ – 1.250″ | *(25.4 mm – 31.8 mm) |
| Standard Mandrel | 1.250″ – 4.330″ | (31.8 mm – 110.0 mm) |
| OD Machining (max): | ||
| 2.625″ Head | *2.625″ | *(66.8 mm) |
| 4.000″ Head | *4.500″ | *(114.3 mm) |
| Counterboring: | 1.500″ – 4.330″ | (38.1 mm – 110.2 mm) |
| ID Chamfering: | 1.600″ – 4.190″ | (40.6 mm – 106.4 mm) |
| Wall Thickness: | ||
| Air | **.531″ | **(13.5 mm) |
| Electric | **.250″ | **(6.4 mm) |
| Axial Feed Travel: | 1.500″ | (38.1 mm) |
| Feed Rate: (Per Revolution) | .100″ | (2.5 mm) |
| Weight: | 18 lbs | (8.1 kg) |
| Cutting Head Toolbit slots: | 3 | |
| Rotating head diameter: | ||
| 2.625″ Head | *2.625″ | *(66.8 mm) |
| 4.000″ Head | *4.000″ | *(101.6 mm) |
| Height over motor: | 19.880″ | (505.0 mm) |
| Machine Width: | 4.000″ | (101.6 mm) |
| Length over machine: | 16.420″ | (417.1 mm) |
| Minimum Air Power requirement: | 55 cfm | (30.0 L/s) |
| 90 psi | (621 kPa) | |
| Minimum Electric Power: | 5.25A@115V | |
| @220V | ||
| *With optional accessory included | ||
| **For larger wall thickness, contact Tri Tool Inc or Antek Vietnam Technology for heavier wall procedures |
| Brand | Tritool |
|---|---|
| Series | Boilermaster Series |
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